| Surface
Treatments for Taps
Nitride
A hard superficial case, approximately 68 HRC,
on the surface of a finished tap produced
by means of a cyanide salt bath.
Purpose to resist
abrasion and increase wear resistance due to
the higher surface hardness.
Application Effective
in both abrasive and tough materials, cast iron,
plastic, stainless steel and high tensile strength
steels.
Note! Care must be used when
selecting nitride surface treatment because the
increase hardness has a tendency to make the tap
easy to chip and damage: Nitride not recommended
for fast spiral flute taps and taps smaller than
machine screw #2.
Double
Nitride
Very similar to Nitride surface treatment with
the exception that the hard case produced is deeper
and harder than standard Nitride.
Application Extremely
abrasive materials, plastic and gray cast iron.
Oxided
Produced on surface of a finished tap by means
of a steam furnace or cyanide salt bath. Well
know heat treatment by which an oxide layer (Fe3O4)
is formed on the surface of the tap. This will
improve the adherence of threading agent which
leads to improved output of taps.
Categories of Oxide
Steam Oxide: To counteract galling or loading
lubricate tap surfaces. Best for low carbon,
leaded steel, stainless and gummy material.
Nitride and Oxide: For stress relief and
light coating. Copper alloys of medium machinability.
Nitride Plus Steam Oxide: To add wear
life and reduce loading. High speed production
tapping, poor lubrication. Steam Oxide Plus Nitride:
To add wear life and provide self lubrication.
Use in cast iron.
Heavy Nitride Plus Steam Oxide: To add
wear life in hard and dense metals. For tapping
hard steel alloys, titanium, exotic metals and
hard copper alloys.
Black Oxide: Helps retain cutting fluid
in the working portion of the tap. Improves Performance
in stainless steel, steel forgings, tool and
die steel, and hot and cold rolled steels.
Hard
Chrome
A surface treatment in the form of a thin
hard chromium layer deposit (.0001 approximately).
Increases the taps surface hardness and help
reduce torque required to drive the tap.
Purpose: Proven very
advantages in non-ferrous materials, such as
copper, brass and bronze.
PVD Process (TiN, and
TiCN)
Used to resist abrasion and chip welding.
Biggest potential is for ferrous materials below
40RC.
TiN Titanium Nitriding
In the PVD treatment a 2-4 micron layer is formed.
The coating is a gold color with a hardness of
about 2300 HV with good friction characteristics
and coating adhesion for improved tool life. TiN
coating remains resistant up to 600 degrees centigrade.
TiCN Titanium Carbonitriding
A similar PVD process as TiN coating. Friction
characteristics are still better than TiN. The
TiCN coating remains resistant up to 400 degrees
centigrade. The coating is a grey-purple color.
Insulation
A method of surface treatment which has a marked
influence on diminishing the possibility of "cold
welding" especially good for machining softer
steels.
Jetting
A surface treatment through which the sliding property
of the tap is increased, especially for machining
different nonferrous metals. |